The FCCV1 Ceramic Ball Valve is designed for polysilicon industry applications, particularly in the handling and treatment of alkaline wastewater during the triple waste treatment process. This valve is highly durable and corrosion-resistant, making it ideal for controlling the flow of alkaline wastewater under harsh operating conditions.
Product Specifications:
- Model: FCCV1
- Connection Type: Flange (Flanged Connection)
- Drive Type: Pneumatic Spring-Return Actuator
- Valve Type: Control Valve (On/Off control)
- Pressure Rating: 150 Class
- Valve Body: 316L Stainless Steel
- Stem: F51 duplex stainless steel
- Medium: Alkaline Wastewater
- Temperature: 40°C
- Pressure Differential: 0.05 MPa (valve inlet 0.5 MPa, valve outlet 0.45 MPa)
- Industry: Silicon Chemical
- Sub-Industry: Polysilicon Manufacturing
- Application: Triple Waste Treatment (Alkaline Wastewater)
Key Features:
- Durable and Corrosion-Resistant: The 316L stainless steel body and F51 duplex stainless steel stem ensure long-lasting performance and resistance to the corrosive effects of alkaline wastewater.
- Precise Flow Control: The ceramic ball valve provides accurate control of flow rates, essential for wastewater treatment processes.
- Zero Leakage Performance: Meets ANSI Class VI sealing standards, ensuring no leakage and preventing contamination of the wastewater.
- Ceramic Lining for Durability: The ceramic lining enhances the valve's resistance to abrasion, corrosion, and erosion, especially in demanding chemical environments.
- Pneumatic Actuation: The pneumatic spring-return actuator ensures responsive and reliable valve operation, optimizing control over wastewater flow.
- High Pressure and High Erosion Resistance: Designed to handle high-pressure conditions and high-erosion environments, making it ideal for wastewater treatment applications.
This FCCV1 Ceramic Ball Valve is specifically designed to meet the challenges of handling alkaline wastewater in the polysilicon industry, ensuring reliable and safe operation in triple waste treatment processes.
The FCCV1 Ceramic Ball Valve is a cutting-edge solution designed to meet the rigorous demands of various industrial applications. Engineered with advanced structural ceramics, this valve combines exceptional durability, high performance, and superior corrosion resistance to deliver unmatched reliability in the harshest environments.
Ceramic Construction: Except for the valve stem, all wetted parts are made of high-quality ceramics, ensuring excellent wear and corrosion resistance.
High-Performance Sealing: The valve seat and ball core are ceramic-to-ceramic hard seals, providing tight shutoff and zero leakage performance that meets ANSI Class VI standards. Some parts of the FCCV1 also include sealing rings for enhanced airtightness.
Superior Durability: Structural ceramics used in the FCCV1 are designed to withstand high temperatures and severe wear conditions, significantly extending the valve's service life compared to traditional metal valves.
Precision Engineering: The valve's components are meticulously crafted to ensure optimal performance, with each part pair-ground to achieve perfect sealing and smooth operation.
Low Operating Resistance: The smooth ceramic surfaces and optimized flow path minimize flow resistance, reducing operational costs and enhancing system efficiency.
Fully Symmetrical Design: The completely symmetrical design makes installation easy and ensures reliable operation in various configurations.
- Energy and Environmental Protection: Desulfurization, denitrification, three-waste treatment, fly ash slag removal, zero wastewater discharge.
- Hydrometallurgy and Casting: Ore mining and dressing, non-ferrous smelting, molding sand transportation, slag slurry regulation.
- Steel Metallurgy: Blast furnace coal injection, ash removal, sintering machine desulfurization, electric furnace carbon injection, molten iron pretreatment.
- Petrochemical: Catalytic cracking, drilling mud, acidic mixtures.
- Coal Chemical: Fly ash/water slurry transportation, black water/grey water/quenching water and slag water regulation, synthesis/conversion systems.
- Salt Chemical: Carbide slag slurry, salt mud, lime milk, ammonium salt water, sulfuric acid, hydrochloric acid, liquid chlorine.
- Silicon Chemical: Silicon powder transportation/venting, slag slurry/residual liquid treatment, fine powder tank venting.
- Mining and Smelting: Tailings backfill, ore slurry/sand transportation, cyanidation/smelting/electrolysis.
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